This Chili Grilled Cheese Sandwich is a great way to use leftover chili. The crispy bread and cheesy, melty filling results in the ultimate grilled cheese experience!
In a medium bowl, combine the chili and shredded cheddar. Set aside.
1 cup chili, 1 ½ cups shredded cheddar cheese
Butter one side of each of the 8 slices of bread. Place 4 of the slices buttered side down on baking sheet.
8 slices bread, 4 tablespoons butter
Distribute the chili and cheese mixture over the 4 slices of bread.
Place the remaining 4 slices of bread on top of the chili and cheese mixture, buttered side up.
Bake in the oven 5-6 minutes, then flip the sandwiches and bake about 5 more minutes, until the sandwiches are golden brown and crispy.
Notes
Prep Tips:
This recipe is perfect for using up leftover homemade chili, but store-bought works just fine too. Just make sure it’s thick, not soupy, so the sandwiches hold together better.
Line your baking sheet with parchment paper for easy cleanup since the chili-cheese filling can get melty and ooze out as it bakes.
If you’ve never made grilled cheese in the oven before, check the sandwiches around the 3–4 minute mark. Ovens vary, and you don’t want the bread to brown too fast.
Spread the filling evenly and avoid overstuffing to make flipping the sandwiches easier.
Variations:
Any chili works here — beef, turkey, chicken, or even meatless chili are all great options.
Swap cheddar for pepper jack, Colby jack, or a Mexican blend if desired.
Add a thin layer of sliced jalapeños or pickled onions inside the sandwich if you like a little heat or tang.
Prefer stovetop cooking? These sandwiches can also be made in a skillet or on a griddle, just like classic grilled cheese.
Serving Suggestions:
Serve these sandwiches hot and crispy, straight from the oven, while the cheese is still nice and melty.
They’re hearty enough on their own, or you can serve alongside a simple green salad or a bowl of soup.
For dipping, warm extra chili on the side or serve with sour cream.
Storage Info for Leftovers:
Leftover sandwiches can be stored in an airtight container in the refrigerator for up to 3-4 days.
Reheat in the oven or a skillet to help the bread crisp back up — the microwave works, but the bread will be softer.
These are best enjoyed fresh, as the chili filling can make the bread soggy over time.